DESIGN WELD JOINTS-Hand Calculation-AWS

Hand calculations according to the American Welding Society (AWS) standards are important in weld design for several reasons:

  1. Verification of Design: Hand calculations provide a fundamental verification of the design, ensuring that the welds meet structural integrity and performance criteria before moving on to computer simulations or production.
  2. Understanding and Insight: Performing manual calculations helps engineers and designers gain a deeper understanding of the welding processes, load conditions, and factors affecting weld strength and performance.
  3. Compliance with Standards: AWS standards outline specific requirements for weld design, including factors such as load conditions, material properties, and safety factors. Hand calculations help ensure compliance with these standards.
  4. Cost Efficiency: By identifying potential issues early in the design process through hand calculations, costly mistakes can be avoided, reducing the need for repairs or redesigns.
  5. Documentation and Communication: Hand calculations provide a clear method of documenting the design rationale, which is important for project records and effective communication with stakeholders, clients, and regulatory bodies.
  6. Learning Tool: For engineers, performing hand calculations is an excellent educational tool that reinforces principles of mechanics and material science, as well as enhances problem-solving skills.

By incorporating hand calculations in the weld design process, engineers can ensure that their designs are robust, compliant, and economically viable.

 

₹1,999

₹4,999

Instructor: DeepJyoti-Product-DesignLanguage: English

About the course

WELD DESIGN

Hand Calculation / Theory / AWS Standard 

  1. Basics of Welding Design. Welding Types (MIG, TIG,SMAW )
  2. Weld Symbols and Notations
  3. Welding Process Selection Criterion
  4. Welding Thickness Calculations referring AWS Standard
  5. Welding Sequence & Distortion Minimization Techniques
  6. Preheating & Post Weld Heat Treatment
  7. Recommended Welded Process vs. Material
  8. Material Selection for Welding
  9. Indian Standard for Classification of Covered Electrodes
  10. Application vs. Selection of Electrodes as per AWS & IS Code
  11. Welding Joint Efficiency
  12. Intermittent Welding Calculation
  13. Welding Defects
  14. How to Increase Weld Strength
  15. Weld Strength, Fillet / Throat Thickness, Weld Length Calculation, Stress Calculation
  16. Fatigue Life under Dynamic Loading

Key Insights on DeepJyoti Product Design Team’s Expertise Decades of Core Design Experience.

The DeepJyoti product design team is led by Mr. Ssameer, who brings over 32 years of engineering experience, particularly in the basic and detailed design of heavy-capacity machines.

The team’s expertise spans three decades, emphasizing deep knowledge in core design calculations-a critical foundation for reliable and innovative product engineering.

DeepJyoti has actively mentored and shared its extensive design expertise with a diverse group of professionals, including:

Experienced IIT graduates (IITians) Design professionals from reputed product companies Technical directors Company owners. This mentorship approach ensures that the team’s advanced technical acumen is disseminated to both established and emerging leaders in the field, fostering a culture of continuous learning and innovation.

Comprehensive Product Design Skills The team’s skill set covers:Hand calculations and analytical design methods Product design and reverse engineering Failure analysis and root cause analysis Collaborative product development with a focus on both technical rigor and user needs.

 

Syllabus

Meet Deepjyoti Product Design

Empowering Mechanical Design Engineers Worldwide through Creative Training Programs focused on: Application of Core Physics Formulas in Product Design, Reverse Engineering. FEA Simulation Analysis, Failure Analysis, and Testing Design techniques.

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